Built in the Lab. Proven on the Line.
From powder preparation to finished films and formed products, our pilot- and lab-scale capabilities replicate real production environments — so every Earthya formulation is validated, not assumed.
Process & Pilot
Material preparation, compounding, converting, and process control — all under one roof, at the scales that matter for commercialization.
Material Preparation
Blending and size-reduction of raw powders before compounding.
Compounding & Formulation
Lab- and pilot-scale twin-screw lines that mirror production.
Converting & Forming
Turning compound into finished films and formed products.
Process Control
Inline checks that keep every run within spec.
Testing & Analytical
Every formulation is backed by comprehensive testing — across mechanical, chemical, thermal, moisture, and powder characterization. Six labs, one standard of proof.
Mechanical & Film Performance
How the film behaves under stress, impact, and sealing.
Material Flow & Physical Properties
Flow, density, and uniformity of the melt and pellets.
Chemical & Elemental Analysis
Composition and elemental fingerprint of every batch.
Thermal & Moisture Analysis
Thermal transitions and moisture content under control.
Moisture Analysis
Moisture content that stays within spec, from raw powder to finished compound.
Powder & Surface Characterization
Particle size, coating, and surface behaviour of powders.
Every Earthya formulation passes through all six labs — mechanical, flow, chemical, thermal, moisture, and powder characterization — before it moves from pilot to production. Nothing ships on assumption: each batch is measured against documented data and cleared against spec before it's approved for scale-up.
Have a Formulation Challenge?
Let's run it through our pilot line. Our R&D team partners with manufacturers on custom compounds, mechanical targets, and certification requirements.
Talk to Our R&D Team